Posted on 8th March 2018 by Paul King
Precision Engineering Solutions Chemical Loss Issue Solved by Euro‑Matic Croffles
A major turning point came when Precision Engineering Solutions chemical loss issue popped up at Precision Products Ltd. Known for making piston rings up to 980 mm in diameter for ocean liners, they needed a fresh solution. Their hard chrome‑plating process requires holding corrosive chemicals at temperatures above 55 °C. Hence, they rely on deep tanks of heated solution. Without covering the surface, harmful vapour escapes into the factory—posing safety risks and causing corrosion damage.
Euro‑Matic’s answer? Precision Engineering Solutions chemical loss issue was resolved using our innovative Croffles—floating plastic balls that form a tight surface blanket. Simply pour them onto the chemical tanks, and they immediately minimize evaporation and vapour release. This step alone ensures worker safety and protects the plant’s infrastructure.
Temperature control: The balls maintain liquid heat, cutting energy use by up to 75%.
Chemical resistance: Our PP balls handle up to 118 °C and tolerate various corrosion-resistant chemicals. We also offer HDPE and PVDF options when needed.
Easy deployment: No complex systems—just pour the Croffles on top of the tanks. The chrome‑plating process continues uninterrupted.
Health and safety: A sealed surface block reduces chemical vapour, significantly improving air quality and compliance.
Precision Products’ chrome‑plating area saw immediate improvements. The Croffles provided a protective seal that cut chemical vapour emissions and kept tanks at proper temperature. The result: fewer safety issues and a stable factory environment.
Thanks to Euro‑Matic’s solution, Precision Products reduced operating costs, energy consumption, and chemical loss—all through a straightforward, reliable method. The management reported that the improvement was “immediate, effective, and simple.”
We offer customized solutions depending on your chemical composition and operating temperatures. Speak with our experts to find out which material fits your process best.
📞 Call us at 0330 311 0003
📧 Email us at info@euro-matic.co.uk
Big thanks to the team at Precision Products for their hospitality and trust in Euro‑Matic’s Croffles.
